VOLUME 2.2 ISSUE

COOL-FIT™ ABS Accepts Refrigeration Challenge in Breweries

Brewery refrigeration systems set demanding requirements on piping systems. Not only is the primary piping system vital to efficient running of the refrigeration plant, but also the secondary refrigerant fluid system plays a critical role in energy efficiency and low maintenance. Needless to say, choosing the correct piping system is very important to achieving optimal performance. Often the same piping material is used for the secondary as the primary refrigeration system. For example in breweries, this often means that steel is used. However, using the same material for high-pressure gases and a 45-60 psig (3–4 bar) fluid system does not necessarily provide overall cost-effective installation or total cost of ownership.

The COOL-FIT™ ABS Plus Solution

Cool-fit: Refrig Plant
Refrigeration and cooling system in COOL-FIT™ ABS Plus
(pre-insulated).

COOL-FIT™ ABS Plus is a complete pre-insulated plastic pipe system for secondary cooling and refrigeration piping systems. The system is based on the tried and tested ABS plastic system from GF Piping Systems, in use since 1986, now with the option for pre-insulated pipe and fittings with outer jackets in either black or white. The white version is ideal for hygenic environments such as breweries and food processing plants while the black is suitable for outdoor applications as the PE is UV resistant. COOL-FIT™ ABS is specifically designed to meet the requirements of Brewery and other food Cooling/Refrigeration plants to cool the storage areas for ingredients and also the storage tanks. Medium temperatures in the range of -4°C to -6°C may be achieved using glycol or brine (salt) solutions.



Low Maintenance, Long Life

COOL-FIT™ ABS Plus pre-insulated Refrigeration Piping System
COOL-FIT™ ABS Plus pre-insulated Refrigeration Piping System.

The system is completely manufactured from high-grade ABS resins, totally corrosion free, both externally and internally, thus reducing maintenance to an absolute minimum. Over the years, traditional insulated systems often absorb water from the atmosphere, negatively affecting the insulating values of the insulation, reducing efficiency and increasing running costs. Water absorption can also cause ice build-up, causing cracking. Water entrapped in enclosed areas also causes corrosion on metal pipes. COOL-FIT™ ABS is water and vapor tight, with a plastic ABS carrier pipe thus guaranteeing constant efficient performance. The smoothness of plastic pipes also inhibits the build up of deposits from the fluid, preventing the reduction of flow in the pipe. The pipe roughness factor for ABS is 0.007 (compared to steel 0.02, i.e. 6x smoother). This improves the efficiency of the system in terms of reduced pressure loss, a performance that remains constant over the years. GF Piping Systems COOL-FIT™ ABS are designed for a life-span of 25 years.

COOL-FIT™ ABS System (without pre-insulated PUR jacket)
COOL-FIT™ ABS System (without pre-insulated PUR jacket).

GF Piping Systems has a complete US distribution support network through Ryan Herco Flow Solutions as well as world-wide infra-structure of local in-house technical support staff with engineering capabilities. Re-engineering an existing plant or designing a new system in COOL-FIT™ ABS originally planned in steel with mineral wool or PUR foamed on-site as the insulation is not difficult. Visit our homepage featuring on-line calculation tools as well product range information, jointing and installation instructions at: www.cool-fit.georgfischer.com or call your local RHFS Service Center at 1.800.848.1141 for more information.


COOL-FIT™ Complete ABS Plastic Construction

Designed and manufactured by GF Piping Systems, the system includes pipes, fittings, metal transition fittings, manual & actuated valves and measurement and control devices.

  • Nominal 150 PSI rated (10 bar).
  • ABS plastic pipe and fittings
  • Solvent Cement Joining
  • Hard Polyurethane Foam Insulation (PUR)
  • 16.4 ft. (5 meter) lengths
  • 25 year life span

COOL-FIT™ ABS offers a complete system including pipe & fittings, valves, controls, metal transitions and pre-insulation.
COOL-FIT™ ABS offers a complete system including pipe & fittings, valves, controls, metal transitions and pre-insulation.

Simple, Reliable Installation

No welding or specialist jointing equipment is required for a safe and reliable installation of COOL-FIT™. The system uses the tried and tested solvent cementing jointing technique. Low density plastics enables speedy easy handling on-site with a simple cost effective hanging structure. The low weight and UV/weather resistant outer jacket makes COOL-FIT™ particularly ideal for roof-top installations.

Suitable Liquids

  • Water
  • Iced Water
  • Ice Slurries
  • Salt Solutions
  • Organic Salt Solutions
  • Glycol Solutions
  • Alcohol Solutions

Note: Not intended for use with refrigerants eg: R22, Ammonia, CO2, R407, etc.

Call your local RHFS Service Center at 1.800.848.1141 for more information. Ask for COOL-FIT™ ABS Product Catalog #1241 or COOL-FIT™ ABS Technical Manul #GMST 5720/4E

A MESSAGE TO OUR CUSTOMERS

At Ryan Herco Flow Solutions, we strive to deliver prompt, reliable service at every opportunity. Flexible business systems help us meet specific customer requirements and apply them consistently. Our team is encouraged and empowered to assure your complete satisfaction. We are committed to being your distributor of choice for fluid process and high value filtration needs.

2007 RHFS

On the Road

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Hyatt Regency Hotel
Baltimore, Maryland March 16-19 2000

THE RHFS PULSE is published quarterly to keep you informed on fluid flow innovations.
Industrial Editor
Frank Schollmeier

fschollmeier@rhfs.com
New, revolutionary COOL-FIT™ ABS Plus nipples join pipe diameters internally so hard polyurethane foam (PUR) insulation does not need to be removed before performing a joint.
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